A realtime fuzzy Petri net diagnoser for detecting progressive faults in PLC based discrete manufacturing system

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Pubblicato in:The International Journal of Advanced Manufacturing Technology vol. 61, no. 1-4 (Jul 2012), p. 405
Autore principale: Wu, Zhenhua
Altri autori: Sheng-Jen Hsieh
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Springer Nature B.V.
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022 |a 0268-3768 
022 |a 1433-3015 
024 7 |a 10.1007/s00170-011-3689-4  |2 doi 
035 |a 2262370183 
045 2 |b d20120701  |b d20120731 
100 1 |a Wu, Zhenhua  |u Mechanical Engineering Department, Texas A&M University, College Station, TX, USA 
245 1 |a A realtime fuzzy Petri net diagnoser for detecting progressive faults in PLC based discrete manufacturing system 
260 |b Springer Nature B.V.  |c Jul 2012 
513 |a Journal Article 
520 3 |a In this paper, we explored a realtime fuzzy Petri net approach to diagnose progressive faults in discrete manufacturing systems. Progressive faults are usually caused by deterioration or aging and show stochastic properties. Some researchers have reported how to detect abrupt faults in discrete manufacturing systems using Petri net. However, little research has been conducted on Petri net diagnoser to progressive faults in discrete manufacturing event systems. To tackle this problem, we explored an approach including a realtime Petri net model and a fuzzy Petri net diagnoser to replicate the plant and detect faults in discrete manufacturing systems. The realtime Petri net model monitors events generated from the discrete manufacturing system, also compares the outputs and pre-settings. Once a difference is detected, it will start the fuzzy Petri net diagnoser to locate faults. For the purpose of validation, this approach was implemented with Visual Basic for diagnosing a dual robot arm. Evaluation experiments validated the diagnoser's performance on accuracy and diagnosability. It illustrated that the proposed approach can have a high accuracy rate of 93% and maximum diagnosis delay of eight steps; it proves that the approach has the capability of integrating knowledge and handling uncertainties. It also remedies the nonsynchronization between the diagnoser and the plant. The approach to construct the model and diagnoser is systematic; it has an excellent projection on intermittent fault diagnosis and hybrid systems. 
653 |a Petri nets 
653 |a Manufacturing 
653 |a Fault diagnosis 
653 |a Fault location 
653 |a Robot arms 
653 |a Nonsynchronization 
653 |a Fuzzy systems 
653 |a Visual programming languages 
653 |a Hybrid systems 
653 |a Fault detection 
653 |a Real time 
653 |a Manufacturing execution systems 
653 |a Visual Basic 
700 1 |a Sheng-Jen Hsieh  |u Mechanical Engineering Department, Texas A&M University, College Station, TX, USA; Department of Engineering Technology and Industrial Distribution, Texas A&M University, College Station, TX, USA 
773 0 |t The International Journal of Advanced Manufacturing Technology  |g vol. 61, no. 1-4 (Jul 2012), p. 405 
786 0 |d ProQuest  |t Engineering Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/2262370183/abstract/embedded/NVC8TPT9VN4WFQEG?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/2262370183/fulltextPDF/embedded/NVC8TPT9VN4WFQEG?source=fedsrch