Utilizing Manufacturing Process Simulation Tools As Instructional Aids

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Publicado en:Association for Engineering Education - Engineering Library Division Papers (Jun 22, 2003), p. 8.1271.1
Autor principal: Shah, Galib Habib
Otros Autores: Sirinterlikci, Arif
Publicado:
American Society for Engineering Education-ASEE
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Acceso en línea:Citation/Abstract
Full text outside of ProQuest
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100 1 |a Shah, Galib Habib 
245 1 |a Utilizing Manufacturing Process Simulation Tools As Instructional Aids 
260 |b American Society for Engineering Education-ASEE  |c Jun 22, 2003 
513 |a Conference Proceedings 
520 3 |a Engineering numerical analysis software has been utilized in design of manufacturing processes, parts or tooling by major manufacturing companies. These tools have become available to smaller companies with the advents in computers. Even though cost of most software is still much greater than cost of a computer with great capacity, software involvement is becoming more and more common in manufacturing design process. On the contrary, cost is not an issue for academic institutions since many software companies have educational programs offering drastic price reductions. This study presents a general manufacturing process course utilizing manufacturing process simulation tools as instructional aids. The objective of the course is to accomplish intelligent use of the software tools in learning design of parts, processes or tooling. Basics of numerical analysis methods, upon which the software are based, are also taught in the proposed course. With the assistance of these tools, students can visualize and better study the manufacturing processes. Issues such as cycle time, load and power requirements, material flow, solidification, thermal management, parts’ defects and quality, or structural state of tooling and tool life can be well understood. The authors discuss commonly used software tools, their methods of analysis, and their possible utilization in undergraduate and/or graduate level manufacturing course environments. Computer laboratory examples are presented to convey the importance of simulation in manufacturing process design. The study is completed after a specific look at die-casting process analysis through two different tools and methods, finite difference method (FDM) and geometric visualization, and their role in understanding the process. Background It is necessary to reduce manufacturing costs in today's market environment. Minimizing lead-time of the part, process and tooling design and minimizing the trial and error stage of manufacturing can help achieve this goal. It is also necessary to prolong the tooling service life and prevent catastrophic tool failures and down times since the tooling cost is one of the major contributors to the overall cost of the processes. The state of tooling also determines the outcome of the process, the product and its quality. Proceedings of the 2003 American Society for Engineering Education Annual Conference and Exposition Copyright © 2003, American Society for Engineering Education 
653 |a Teaching aids & devices 
653 |a Software 
653 |a Tool life 
653 |a Lead time 
653 |a Engineering education 
653 |a Finite difference method 
653 |a Numerical analysis 
653 |a Solidification 
653 |a Service life 
653 |a Die casting 
653 |a Cycle time 
653 |a Tooling 
653 |a Software engineering 
653 |a Thermal management 
653 |a Numerical methods 
653 |a Instructional aids 
653 |a Computer simulation 
653 |a Software development tools 
653 |a Production costs 
653 |a Manufacturing 
653 |a Software industry 
653 |a Computers 
653 |a Simulation 
653 |a Engineering 
653 |a Companies 
653 |a Costs 
653 |a Educational programs 
653 |a Visualization 
653 |a Quality 
653 |a Process analysis 
653 |a Education 
653 |a Intelligence 
653 |a Academic achievement 
653 |a Business 
700 1 |a Sirinterlikci, Arif 
773 0 |t Association for Engineering Education - Engineering Library Division Papers  |g (Jun 22, 2003), p. 8.1271.1 
786 0 |d ProQuest  |t Library Science Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/2317739525/abstract/embedded/H09TXR3UUZB2ISDL?source=fedsrch 
856 4 0 |3 Full text outside of ProQuest  |u https://peer.asee.org/utilizing-manufacturing-process-simulation-tools-as-instructional-aids