Geometry error compensation using multiply laser sensors: a case study

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Udgivet i:Engineering Computations vol. 40, no. 9/10 (2023), p. 2090-2109
Hovedforfatter: Zhang, Xinyu
Andre forfattere: Ge, Liling
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Emerald Group Publishing Limited
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022 |a 0264-4401 
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024 7 |a 10.1108/EC-06-2022-0410  |2 doi 
035 |a 2897477257 
045 2 |b d20230101  |b d20231231 
084 |a 46134  |2 nlm 
100 1 |a Zhang, Xinyu  |u Xi'an University of Technology, Xi'an, China 
245 1 |a Geometry error compensation using multiply laser sensors: a case study 
260 |b Emerald Group Publishing Limited  |c 2023 
513 |a Journal Article Case Study 
520 3 |a PurposeA multi-laser sensors-based measurement instrument is proposed for the measurement of geometry errors of a differential body and quality evaluation. This paper aims to discuss the aforementioned idea.Design/methodology/approachFirst, the differential body is set on a rotation platform before measuring. Then one laser sensor called as “primary sensor”, is installed on the intern of the differential body. The spherical surface and four holes on the differential body are sampled by the primary sensor when the rotation platform rotates one revolution. Another sensor called as “secondary sensor”, is installed above to sample the external cylinder surface and the planar surface on the top of the differential body, and the external cylinder surface and the planar surface are high in manufacturing precision, which are used as datum surfaces to compute the errors caused by the motion of the rotation platform. Finally, the sampled points from the primary sensor are compensated to improve the measurement accuracy.FindingsA multi-laser sensors-based measurement instrument is proposed for the measurement of geometry errors of a differential body. Based on the characteristics of the measurement data, a gradient image-based method is proposed to distinguish different objects from laser measurement data. A case study is presented to validate the measurement principle and data processing approach.Research limitations/implicationsThe study investigates the possibility of correction of sensor data by the measurement results of multiple sensors to improving measurement accuracy. The proposed technique enables the error analysis and compensation by the geometric correlation relationship of various features on the measurand.Originality/valueThe proposed error compensation principle by using multiple sensors proved to be useful for the design of new measurement device for special part inspection. The proposed approach to describe the measuring data by image also is proved to be useful to simplify the measurement data processing. 
653 |a Quality assessment 
653 |a Accuracy 
653 |a Data processing 
653 |a Lasers 
653 |a Sensors 
653 |a Differential geometry 
653 |a Rotation 
653 |a Measuring instruments 
653 |a Multisensor applications 
653 |a Error analysis 
653 |a Algorithms 
653 |a Manufacturing 
653 |a Cylinders 
653 |a Geometry 
653 |a Error compensation 
653 |a Principles 
653 |a Case studies 
700 1 |a Ge, Liling  |u Xi'an University of Technology, Xi'an, China 
773 0 |t Engineering Computations  |g vol. 40, no. 9/10 (2023), p. 2090-2109 
786 0 |d ProQuest  |t ABI/INFORM Global 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/2897477257/abstract/embedded/L8HZQI7Z43R0LA5T?source=fedsrch 
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856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/2897477257/fulltextPDF/embedded/L8HZQI7Z43R0LA5T?source=fedsrch