Geometric error compensation method using the Laser R-test
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| Publicado no: | The International Journal of Advanced Manufacturing Technology vol. 131, no. 7-8 (Apr 2024), p. 4035 |
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| Autor principal: | |
| Outros Autores: | , , , |
| Publicado em: |
Springer Nature B.V.
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| Acesso em linha: | Citation/Abstract Full Text - PDF |
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| 024 | 7 | |a 10.1007/s00170-024-13099-5 |2 doi | |
| 035 | |a 2986658999 | ||
| 045 | 2 | |b d20240401 |b d20240430 | |
| 100 | 1 | |a Hsieh, Tung-Hsien |u National Formosa University, Department of Automation Engineering, Yunlin, Taiwan (GRID:grid.412054.6) (ISNI:0000 0004 0639 3562); National Formosa University, Smart Machinery and Intelligent Manufacturing Research Center, Yunlin County, Taiwan (GRID:grid.412054.6) (ISNI:0000 0004 0639 3562) | |
| 245 | 1 | |a Geometric error compensation method using the Laser R-test | |
| 260 | |b Springer Nature B.V. |c Apr 2024 | ||
| 513 | |a Journal Article | ||
| 520 | 3 | |a Traditional methods for measuring geometric errors in machine tools, including interferometry and Double Ball Bar (DBB), are known to be expensive and time-intensive. Consequently, a non-contact calibration system called the “Laser R-test” has been developed. This innovative system is designed to measure both position-independent geometric errors (PIGEs) and position-dependent geometric errors (PDGEs) efficiently. Since its development in 2000, this tool has been instrumental in analyzing eccentricity errors, angular position errors, and simultaneous trajectory errors. Through extensive research, it has been determined that the total error in a five-axis machine tool can be controlled to below 40 µm after compensating for eccentricity parameters and angular position errors. However, reducing this error to below ± 10 µm is challenging, primarily due to wobble errors in the orientation of the rotary axis without compensating. In this study, a new methodology based on Laser R-test and Rodrigues’ rotation formula has been developed to establish a PIGE model of rotary axis. Based on the methodology, the 8 PIGEs can be analyzed by measuring 5 coordinate positions. The compensation of 8 PIGEs in the rotary axis is completed within 30 min using the inspection path. Compatibility with ISO-10791–6 standards for BK1, BK2, and BK4 path tests is confirmed, validating the compensation effects. A precision of below ± 10 µm is achieved, with inspection time reduced by over 50%. This system can complete multiple errors by simply using the different paths. This greatly reduces the setup time for future users, enhancing its commercial applicability. | |
| 653 | |a Position measurement | ||
| 653 | |a Measurement methods | ||
| 653 | |a Double ball bars | ||
| 653 | |a Error reduction | ||
| 653 | |a Lasers | ||
| 653 | |a Inspection | ||
| 653 | |a Angular position | ||
| 653 | |a Error compensation | ||
| 653 | |a Eccentricity | ||
| 653 | |a Machine tools | ||
| 653 | |a Position errors | ||
| 700 | 1 | |a Jywe, Wen-Yuh |u National Taiwan University, Department of Mechanical Engineering, Taipei, Taiwan (GRID:grid.19188.39) (ISNI:0000 0004 0546 0241) | |
| 700 | 1 | |a Zeng, Jheng-Jhong |u National Formosa University, Smart Machinery and Intelligent Manufacturing Research Center, Yunlin County, Taiwan (GRID:grid.412054.6) (ISNI:0000 0004 0639 3562) | |
| 700 | 1 | |a Hsu, Chia-Ming |u National Taiwan University, Department of Mechanical Engineering, Taipei, Taiwan (GRID:grid.19188.39) (ISNI:0000 0004 0546 0241) | |
| 700 | 1 | |a Chang, Yu-Wei |u National Taiwan University, Department of Mechanical Engineering, Taipei, Taiwan (GRID:grid.19188.39) (ISNI:0000 0004 0546 0241) | |
| 773 | 0 | |t The International Journal of Advanced Manufacturing Technology |g vol. 131, no. 7-8 (Apr 2024), p. 4035 | |
| 786 | 0 | |d ProQuest |t Engineering Database | |
| 856 | 4 | 1 | |3 Citation/Abstract |u https://www.proquest.com/docview/2986658999/abstract/embedded/H09TXR3UUZB2ISDL?source=fedsrch |
| 856 | 4 | 0 | |3 Full Text - PDF |u https://www.proquest.com/docview/2986658999/fulltextPDF/embedded/H09TXR3UUZB2ISDL?source=fedsrch |