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Prediction and compensation of position error based on deformation analysis of ball screw under complex loads

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Published in:The International Journal of Advanced Manufacturing Technology vol. 134, no. 3-4 (Sep 2024), p. 1729
Main Author: Wang, Tianxiang
Other Authors: Chen, Guangyu, Sun, Jianhong, Huang, Yitao, Zhang, Song
Published:
Springer Nature B.V.
Subjects:
Deformation analysis
Error analysis
System reliability
Feed systems
Predictions
Machining
Error compensation
Ball screws
Position errors
Machine tools
Load
Simulation
Accuracy
Advanced manufacturing technologies
Measurement techniques
Manufacturing
Deformation
Contact angle
Mechanical engineering
Efficiency
Online Access:Citation/Abstract
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Abstract:Ball screws are subjected to complex loads during machining processes, which affects the position accuracy of the feed shaft of machine tools. The lack of a reliable model for analyzing the deformation of the ball screw, coupled with the unclear relationship between the deformation of the ball screw and the position error of the feed shaft, makes it challenging to accurately predict and compensate for the position error. The objective of the present research is to investigate the correlation between the deformation of the ball screw and the position error of the feed shaft to improve the accuracy of the machine tool. First, this paper establishes a FEM model to explore the loading and deformation of the ball screw. Secondly, a method for predicting position errors based on the deformation of the ball screw is proposed. Finally, the ball screw-loading test device is used for the position error compensation experiment to verify the reliability of the prediction method. This paper serves as a reference for understanding the generation mechanism of position errors in machine tool feed systems.
ISSN:0268-3768
1433-3015
DOI:10.1007/s00170-024-14239-7
Source:Engineering Database