A comparative analysis of fault detection and process diagnosis methods based on a signal processing paradigm

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I whakaputaina i:SN Applied Sciences vol. 7, no. 1 (Jan 2025), p. 10
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Springer Nature B.V.
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024 7 |a 10.1007/s42452-024-06390-3  |2 doi 
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245 1 |a A comparative analysis of fault detection and process diagnosis methods based on a signal processing paradigm 
260 |b Springer Nature B.V.  |c Jan 2025 
513 |a Journal Article 
520 3 |a An important paradigm in industrial engineering for fault detection and diagnosis purposes is signal processing. The various methods consider methods in the time, frequency, or time–frequency domain for signal processing as state and output signals from the considered process. The objective of this work is to perform a comparative analysis of the most used methods based on a signal processing paradigm and in the context of fault detection and process diagnosis. The electromechanical equipment that generates mechanical vibrations—as an effect of bearing faults—is considered and analyzed. The recorded data are explored with smaller and sliding frames, adapted to the processing criteria used. Seven methods are considered for evaluation: two in the time domain, two in the frequency domain and three in the time–frequency domain. The main problem is to extract and select the right features to use in the classification stage. The methods of the time domain are based on statistical moments and signal modeling. The methods in the frequency domain use either the discrete components of power spectra or the features of the frequency domain. In the time–frequency domain, the coefficients of the time–frequency transforms define digital images, which are further processed. For testing, the methods are evaluated with real recorded data from bearings with several types and sizes of faults, i.e., incipient, medium, advanced, and large. Finally, the considered methods are compared from the point of view of five criteria, namely, the recognition rate, window length, response time, computational resources, and complexity of the algorithms. A global quality criterion is built and used to assess the quality of the methods. The results of the computer-based experiments show acceptable performance for all methods for the test case of bearings but the potential to detect more complex faults and change detection in the behavior of the machines, in general. Time–frequency methods offer an optimum.Article highlights<list list-type="order"><list-item></list-item>A practical comparative overview of the main methods based on signal processing paradigm used in process diagnosis and detection problem.<list-item>Comparing methods from different domains of representations: time, frequency, and time-frequency domain.</list-item><list-item>An example of quality criterion in assessing the signal processing methods for process diagnosis and fault detection.</list-item> 
653 |a Digital imaging 
653 |a Comparative analysis 
653 |a Trends 
653 |a Signal processing 
653 |a Time domain analysis 
653 |a Faults 
653 |a Fault detection 
653 |a Diagnosis 
653 |a Response time (computers) 
653 |a Statistical models 
653 |a Machine learning 
653 |a Power spectra 
653 |a Vibrations 
653 |a Fault diagnosis 
653 |a Artificial intelligence 
653 |a Fourier transforms 
653 |a Hypotheses 
653 |a Time-frequency analysis 
653 |a Signal quality 
653 |a Classification 
653 |a Frequency domain analysis 
653 |a Criteria 
653 |a Statistical methods 
653 |a Algorithms 
653 |a Complexity 
653 |a Industrial engineering 
653 |a Construction standards 
653 |a Economic 
773 0 |t SN Applied Sciences  |g vol. 7, no. 1 (Jan 2025), p. 10 
786 0 |d ProQuest  |t Science Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3146655426/abstract/embedded/6A8EOT78XXH2IG52?source=fedsrch 
856 4 0 |3 Full Text  |u https://www.proquest.com/docview/3146655426/fulltext/embedded/6A8EOT78XXH2IG52?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3146655426/fulltextPDF/embedded/6A8EOT78XXH2IG52?source=fedsrch