High-Frequency Real-Time Bead Geometry Measurement in Wire Arc Additive Manufacturing Based on Welding Signals
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| Publicado en: | IEEE Transactions on Industrial Informatics vol. 21, no. 3 (2025), p. 2630 |
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| Autor principal: | |
| Otros Autores: | , , , , |
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The Institute of Electrical and Electronics Engineers, Inc. (IEEE)
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| Acceso en línea: | Citation/Abstract |
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| LEADER | 00000nab a2200000uu 4500 | ||
|---|---|---|---|
| 001 | 3174175474 | ||
| 003 | UK-CbPIL | ||
| 022 | |a 1551-3203 | ||
| 022 | |a 1941-0050 | ||
| 024 | 7 | |a 10.1109/TII.2024.3514121 |2 doi | |
| 035 | |a 3174175474 | ||
| 045 | 2 | |b d20250101 |b d20251231 | |
| 084 | |a 121667 |2 nlm | ||
| 100 | 1 | |a Mu, Haochen |u School of Mechanical and Power Engineering, Nanjing Tech University, Nanjing, China | |
| 245 | 1 | |a High-Frequency Real-Time Bead Geometry Measurement in Wire Arc Additive Manufacturing Based on Welding Signals | |
| 260 | |b The Institute of Electrical and Electronics Engineers, Inc. (IEEE) |c 2025 | ||
| 513 | |a Journal Article | ||
| 520 | 3 | |a To support the increasing demand for smart manufacturing in wire arc additive manufacturing, such as digital twins, high-frequency real-time bead measurement is a long-standing challenge due to the protracted processing time of laser scans and vision-based approaches. This article introduces a pioneering approach for high-frequency, real-time bead geometry measurements. Utilizing high-frequency electric signal sensors, welding current, and voltage are captured. Time and frequency features are subsequently extracted and channeled into multilayer perceptron regressors to predict bead height and width. The model is trained using ground truth data derived from a laser profilometer. Furthermore, a feature dimension reduction algorithm coupled with an incremental learning framework is incorporated to optimize time efficiency and adaptability. Comprehensive practical experiments and a comparative analysis have been conducted. The results demonstrate that the proposed measurement system offers faster measuring speeds than vision-based methods while maintaining accuracy comparable to laser scanning techniques. | |
| 653 | |a Wire | ||
| 653 | |a Algorithms | ||
| 653 | |a Welding current | ||
| 653 | |a Laser beam welding | ||
| 653 | |a Manufacturing | ||
| 653 | |a Real time | ||
| 653 | |a Laser applications | ||
| 653 | |a Multilayer perceptrons | ||
| 653 | |a Ground truth | ||
| 653 | |a Time measurement | ||
| 653 | |a Digital twins | ||
| 653 | |a Welding | ||
| 653 | |a Signal processing | ||
| 700 | 1 | |a He, Fengyang |u Faculty of Engineering and Information Sciences, University of Wollongong, Wollongong, NSW, Australia | |
| 700 | 1 | |a Yuan, Lei |u School of Mechanical and Power Engineering, Nanjing Tech University, Nanjing, China | |
| 700 | 1 | |a Commins, Philip |u Faculty of Engineering and Information Sciences, University of Wollongong, Wollongong, NSW, Australia | |
| 700 | 1 | |a Xu, Jing |u Department of Mechanical Engineering, Tsinghua University, Beijing, China | |
| 700 | 1 | |a Pan, Zengxi |u Faculty of Engineering and Information Sciences, University of Wollongong, Wollongong, NSW, Australia | |
| 773 | 0 | |t IEEE Transactions on Industrial Informatics |g vol. 21, no. 3 (2025), p. 2630 | |
| 786 | 0 | |d ProQuest |t Advanced Technologies & Aerospace Database | |
| 856 | 4 | 1 | |3 Citation/Abstract |u https://www.proquest.com/docview/3174175474/abstract/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch |