Liquid–liquid–solid three-phase flow in horizontal wells: flow pattern modeling and dimensionless analysis

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Publicado en:Journal of Petroleum Exploration and Production Technology vol. 15, no. 4 (Apr 2025), p. 59
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Springer Nature B.V.
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245 1 |a Liquid–liquid–solid three-phase flow in horizontal wells: flow pattern modeling and dimensionless analysis 
260 |b Springer Nature B.V.  |c Apr 2025 
513 |a Journal Article 
520 3 |a The presence of solid particles in horizontal liquid-liquid flows is a common phenomenon encountered in various scientific fields, particularly in petroleum engineering. During production from unconsolidated hydrocarbon zones, sand particles may enter the flow path along with water and oil. The primary issues for sand-producing wells include excessive pressure drops, tubing and pipeline erosion, and reductions in production. Therefore, predicting the critical transport velocity and characterizing the deposition and transport of sand particles in three-phase liquid-liquid-solid flow systems are vital for optimizing and improving flow performance in pipelines. While several researchers have developed models for liquid-liquid and liquid-solid flow systems, liquid-liquid-solid systems have received less attention; as a result, such systems are not yet well understood. An accurate and reliable model to predict the flow regimes in these systems are yet to be developed due to the complexity and uncertainties associated with fluid interactions and their effects on transport of solid particles. To visualize the flow regimes occurred under different conditions, a transparent flow loop system has been developed to facilitate the flow of two liquids (water and oil) alongside with solid particles. In this study, a series of three-phase liquid-liquid-solid flow experiments were conducted using such transparent system with a length of 12 m and a diameter of 30 mm. During multiple tests and experiments, wide range of variables such as solid particle sizes, rates of input particles (ROIP), and water and oil velocities have been considered and their impacts have been evaluated. Five flow patterns were observed in the three-phase liquid-liquid-solid flow: dilute solids at wall (DSAW), concentrated solids at wall (CSAW), moving dunes (MD), stationary bed (SB), and accumulative bed (AB). To better understand the impact of various parameters and to analyze the interaction and competrion between different forces applied under each flow pattern condition three-phase dimensionless Weber and Reynolds numbers have been defined which enables us to accurately predicted the multiphase flow system behavior regardless of the system scale. Such dimensionless numbers have been used to propose an accurate model to predict different flow regimes as well as the transition condition between these flow patterns. A flow pattern map, incorporating key parameters such as flow regime, phase velocity, solid particle properties, and pipe geometry, is also presented. Furthermore, a new mathematical model has been developed to determine the critical deposition velocity with an error of less than 2% which takes into account the impact of multiple influencing factors. The experimental results revealed that at low ROIP (e.g., 40 g/min), solid particle size is the most significant parameter affecting critical deposition velocity. However, at high ROIP (e.g., 220 g/min), particle size has minimal impact and ROIP becomes the dominant factor. Finally, a mathematical model is proposed to predict the flow regime boundaries from stationary bed to accumulative bed flow regimes with an error of less than 5%. 
653 |a Flow distribution 
653 |a Particle size 
653 |a Parameters 
653 |a Phase velocity 
653 |a Pipelines 
653 |a Mathematical analysis 
653 |a Deposition 
653 |a Sand 
653 |a Dimensionless analysis 
653 |a Mathematical models 
653 |a Horizontal wells 
653 |a Multiphase flow 
653 |a Liquid flow 
653 |a Sand transport 
653 |a Petroleum engineering 
653 |a Reynolds number 
653 |a Petroleum hydrocarbons 
653 |a Flow pattern 
653 |a Velocity 
653 |a Petroleum pipelines 
653 |a Pattern analysis 
653 |a Dimensionless numbers 
653 |a Tubing 
653 |a Flow system 
653 |a Sand & gravel 
653 |a Liquids 
653 |a Pressure drop 
653 |a Liquid-solid systems 
653 |a Oil 
653 |a Flow mapping 
653 |a Environmental 
773 0 |t Journal of Petroleum Exploration and Production Technology  |g vol. 15, no. 4 (Apr 2025), p. 59 
786 0 |d ProQuest  |t ABI/INFORM Global 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3175241559/abstract/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3175241559/fulltextPDF/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch