Integrated CAD/CAM Approach for Parametric Design and High-Precision Microfabrication of Planar Functional Structures Comprising Radially Oriented V-Grooves

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Publicat a:Journal of Manufacturing and Materials Processing vol. 9, no. 3 (2025), p. 100
Autor principal: Churchill-Baird, Jonas T
Altres autors: O Remus Tutunea-Fatan, Bordatchev, Evgueni V
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MDPI AG
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022 |a 2504-4494 
024 7 |a 10.3390/jmmp9030100  |2 doi 
035 |a 3181496280 
045 2 |b d20250101  |b d20251231 
100 1 |a Churchill-Baird, Jonas T  |u Mechanical and Materials Engineering, Western University, London, ON N6A5B9, Canada; Automotive and Surface Transportation, National Research Council of Canada, London, ON N6G 4X8, Canada 
245 1 |a Integrated CAD/CAM Approach for Parametric Design and High-Precision Microfabrication of Planar Functional Structures Comprising Radially Oriented V-Grooves 
260 |b MDPI AG  |c 2025 
513 |a Journal Article 
520 3 |a High-precision microfabrication is essential for enhancing or enabling new functionalities in parts and tooling surfaces. V-groove structures are commonly used in surface engineering for diverse applications. Selecting the optimal V-groove shape, array, and fabrication method is crucial for achieving the desired performance. This study integrates the parametric definition of V-groove structures in both design and fabrication modules using three main function blocks (MFBs). MFB1 defines a single V-groove’s parametric model using specific input parameters. MFB2 transforms these parameters into equations to generate a CAD model of the surface. MFB3 combines inputs from MFB1 with parameters related to cutting tool geometry, cutting strategy, and process planning, producing functional NC code for the machine tool. The approach focuses on micromachining radial V-grooves on planar surfaces, requiring precise alignment and multi-axis single-point diamond cutting (SPDC) with rotation tool center point (RTCP) support. Testing on acrylic samples achieved ±0.1° orientation accuracy and ±2 μm positional accuracy, demonstrating potential for applications in drag reduction, fouling resistance, light guiding, and open microfluidics. 
653 |a Accuracy 
653 |a Cutting tools 
653 |a Process planning 
653 |a Simulation 
653 |a V grooves 
653 |a Microfluidics 
653 |a Drag reduction 
653 |a Diamond tools 
653 |a CAD/CAM 
653 |a Machine tools 
653 |a Lubricants & lubrication 
653 |a Photovoltaic cells 
653 |a Integrated approach 
653 |a Tooling 
653 |a Computer aided design--CAD 
653 |a Automation 
653 |a Micromachining 
653 |a Fabrication 
653 |a Parameters 
653 |a Geometry 
653 |a Diamond machining 
700 1 |a O Remus Tutunea-Fatan  |u Mechanical and Materials Engineering, Western University, London, ON N6A5B9, Canada; Automotive and Surface Transportation, National Research Council of Canada, London, ON N6G 4X8, Canada 
700 1 |a Bordatchev, Evgueni V  |u Mechanical and Materials Engineering, Western University, London, ON N6A5B9, Canada; Automotive and Surface Transportation, National Research Council of Canada, London, ON N6G 4X8, Canada 
773 0 |t Journal of Manufacturing and Materials Processing  |g vol. 9, no. 3 (2025), p. 100 
786 0 |d ProQuest  |t ABI/INFORM Global 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3181496280/abstract/embedded/J7RWLIQ9I3C9JK51?source=fedsrch 
856 4 0 |3 Full Text + Graphics  |u https://www.proquest.com/docview/3181496280/fulltextwithgraphics/embedded/J7RWLIQ9I3C9JK51?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3181496280/fulltextPDF/embedded/J7RWLIQ9I3C9JK51?source=fedsrch