Study on FEM Simulation Algorithm of Local Warm Forming of Advanced High-Strength Steel

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Publicado en:Materials vol. 18, no. 9 (2025), p. 1900-1925
Autor principal: Wang, Tao
Otros Autores: Li, Di, Xiao-Kun, Wang, Hong-Pai, Zhu, Jun-Jie, Liu, Jiang, Ning, Xiao-Zhi, Feng, Shao-Xun, Liu
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MDPI AG
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022 |a 1996-1944 
024 7 |a 10.3390/ma18091900  |2 doi 
035 |a 3203203776 
045 2 |b d20250101  |b d20251231 
084 |a 231532  |2 nlm 
100 1 |a Wang, Tao  |u School of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, China; 19811729317@163.com (T.W.); 17753333424@163.com (X.-K.W.); 18179393107@163.com (H.-P.Z.); 13256390277@163.com (J.-J.L.); jiangning@sdut.edu.cn (N.J.); fengxiaozhi@sdut.edu.cn (X.-Z.F.) 
245 1 |a Study on FEM Simulation Algorithm of Local Warm Forming of Advanced High-Strength Steel 
260 |b MDPI AG  |c 2025 
513 |a Journal Article 
520 3 |a Advanced high-strength steels (AHSSs) are prone to process defects such as fracture and springback during forming operations. Local warm forming technology represents an innovative forming process that applies targeted heating to specific stamping features of high-strength steel blanks. This study focuses on dual-phase steel DP780 as the research material, obtaining mechanical property parameters at various temperatures through uniaxial tensile tests. Based on investigations into temperature-dependent constitutive models and heat-transfer analysis methods, Abaqus VUMAT and UMAT subroutines were developed using Fortran language to establish a local warm forming simulation algorithm that incorporates predictions of fracture failure and springback. A U-shaped component was designed for local warm forming bend-stretch tests, with experimental data compared against results from the developed algorithm. This validation confirmed the algorithm’s capability to accurately predict local warm forming behaviors of U-shaped components. Leveraging the validated algorithm, sensitivity analyses were conducted to examine the influence of local warm forming process parameters on springback, with the response surface methodology employed to quantitatively assess the effects of heating temperature and localized heating zones on springback characteristics. 
653 |a Mechanical properties 
653 |a Software 
653 |a Simulation 
653 |a Tensile tests 
653 |a Accuracy 
653 |a Investigations 
653 |a Titanium alloys 
653 |a Dual phase steels 
653 |a Temperature dependence 
653 |a Sensitivity analysis 
653 |a Temperature 
653 |a Constitutive models 
653 |a Response surface methodology 
653 |a Aluminum 
653 |a Heating 
653 |a Algorithms 
653 |a Anisotropy 
653 |a High strength steel 
653 |a High strength steels 
653 |a Steel 
653 |a Computer simulation 
653 |a Process parameters 
653 |a Springback 
700 1 |a Li, Di  |u School of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, China; 19811729317@163.com (T.W.); 17753333424@163.com (X.-K.W.); 18179393107@163.com (H.-P.Z.); 13256390277@163.com (J.-J.L.); jiangning@sdut.edu.cn (N.J.); fengxiaozhi@sdut.edu.cn (X.-Z.F.) 
700 1 |a Xiao-Kun, Wang  |u School of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, China; 19811729317@163.com (T.W.); 17753333424@163.com (X.-K.W.); 18179393107@163.com (H.-P.Z.); 13256390277@163.com (J.-J.L.); jiangning@sdut.edu.cn (N.J.); fengxiaozhi@sdut.edu.cn (X.-Z.F.) 
700 1 |a Hong-Pai, Zhu  |u School of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, China; 19811729317@163.com (T.W.); 17753333424@163.com (X.-K.W.); 18179393107@163.com (H.-P.Z.); 13256390277@163.com (J.-J.L.); jiangning@sdut.edu.cn (N.J.); fengxiaozhi@sdut.edu.cn (X.-Z.F.) 
700 1 |a Jun-Jie, Liu  |u School of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, China; 19811729317@163.com (T.W.); 17753333424@163.com (X.-K.W.); 18179393107@163.com (H.-P.Z.); 13256390277@163.com (J.-J.L.); jiangning@sdut.edu.cn (N.J.); fengxiaozhi@sdut.edu.cn (X.-Z.F.) 
700 1 |a Jiang, Ning  |u School of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, China; 19811729317@163.com (T.W.); 17753333424@163.com (X.-K.W.); 18179393107@163.com (H.-P.Z.); 13256390277@163.com (J.-J.L.); jiangning@sdut.edu.cn (N.J.); fengxiaozhi@sdut.edu.cn (X.-Z.F.) 
700 1 |a Xiao-Zhi, Feng  |u School of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, China; 19811729317@163.com (T.W.); 17753333424@163.com (X.-K.W.); 18179393107@163.com (H.-P.Z.); 13256390277@163.com (J.-J.L.); jiangning@sdut.edu.cn (N.J.); fengxiaozhi@sdut.edu.cn (X.-Z.F.) 
700 1 |a Shao-Xun, Liu  |u Rongcheng Compaks New Energy Automobile Co., Ltd., Rongcheng 264300, China; lsx99ht@126.com 
773 0 |t Materials  |g vol. 18, no. 9 (2025), p. 1900-1925 
786 0 |d ProQuest  |t Materials Science Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3203203776/abstract/embedded/75I98GEZK8WCJMPQ?source=fedsrch 
856 4 0 |3 Full Text + Graphics  |u https://www.proquest.com/docview/3203203776/fulltextwithgraphics/embedded/75I98GEZK8WCJMPQ?source=fedsrch 
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