Digital Twin-driven Inversion of Assembly Precision for Industrial Equipment: Challenges, Progress and Perspectives

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I publikationen:Chinese Journal of Mechanical Engineering = Ji xie gong cheng xue bao vol. 38, no. 1 (Dec 2025), p. 75
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Springer Nature B.V.
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245 1 |a Digital Twin-driven Inversion of Assembly Precision for Industrial Equipment: Challenges, Progress and Perspectives 
260 |b Springer Nature B.V.  |c Dec 2025 
513 |a Journal Article 
520 3 |a Assembly precision greatly influences the performance of complex high-end equipment. The traditional industrial assembly process and deviation transfer are implicit and uncertain, causing problems like poor component fit and hard-to-trace assembly stress concentration. Assemblers can only check whether the dimensional tolerance of the component design is exceeded step by step in combination with prior knowledge. Inversion in industrial assembly optimizes assembly and design by comparing real and theoretical results and doing inversion analysis to reduce assembly deviation. The digital twin (DT) technology visualizes and predicts the assembly process by mapping real and virtual model parameters and states simultaneously, expanding parameter range for inversion analysis and improving inversion result accuracy. Problems in improving industrial assembly precision and the significance and research status of DT-driven parametric inversion of assembly tools, processes and object precision are summarized. It analyzes vital technologies for assembly precision inversion such as multi-attribute assembly process parameter sensing, virtual modeling of high-fidelity assembly systems, twin synchronization of assembly process data models, multi-physical field simulation, and performance twin model construction of the assembly process. Combined with human-cyber-physical system, augmented reality, and generative intelligence, the outlook of DT-driven assembly precision inversion is proposed, providing support for DT's use in industrial assembly and precision improvement. 
653 |a Deviation 
653 |a Synchronism 
653 |a Augmented reality 
653 |a Stress concentration 
653 |a Cyber-physical systems 
653 |a Digital twins 
653 |a Dimensional tolerances 
653 |a Process parameters 
773 0 |t Chinese Journal of Mechanical Engineering = Ji xie gong cheng xue bao  |g vol. 38, no. 1 (Dec 2025), p. 75 
786 0 |d ProQuest  |t Engineering Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3211309752/abstract/embedded/L8HZQI7Z43R0LA5T?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3211309752/fulltextPDF/embedded/L8HZQI7Z43R0LA5T?source=fedsrch