Analysis and optimization of micro-milling parameters for improving part quality in ultrafine graphite with varying workpiece inclination angles

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Publicado en:Advances in Production Engineering & Management vol. 20, no. 1 (Mar 2025), p. 75-87
Autor principal: Kramar, D
Otros Autores: Miljuskovic, G, Cica, Dj
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University of Maribor, Faculty of Mechanical Engineering, Production Engineering Institute
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100 1 |a Kramar, D  |u University of Ljubljana, Faculty of Mechanical Engineering, Slovenia 
245 1 |a Analysis and optimization of micro-milling parameters for improving part quality in ultrafine graphite with varying workpiece inclination angles 
260 |b University of Maribor, Faculty of Mechanical Engineering, Production Engineering Institute  |c Mar 2025 
513 |a Journal Article 
520 3 |a ABSTRACT Micro-milling is recognized as one of the most important manufacturing technologies for producing micro-components/products. Amongst various materials, graphite has an important role in conventional micro-electrical discharge machining electrodes. This paper is focused on the investigation of the effect of micro-milling process parameters on the dimensional accuracy and surface quality of ultrafine grain graphite TTK-4. Depth of cut, spindle speed, stepover distance and feed rate have been considered as process variables of micro ballend milling in experimental design. Moreover, the influence of the workpiece's inclination angle was also investigated. Taguchi's Lo (34) orthogonal array was chosen to design the experiments, whereas grey relational analysis (GRA) was utilized for the multi-objective optimization of the micro ball end milling process with minimum dimensional deviation and minimum arithmetic mean roughness as objective functions. Furthermore, principal component analysis (PCA) was used to extract principal components and identify the corresponding weights for performance characteristics. In order to determine the significance of micro-milling parameters on overall machining performance, analysis of variance (ANOVA) was performed. The result of the study revealed that the proposed approach is adequate to address the multi-objective optimization of micro-milling parameters. ARTICLE INFO Keywords: Micro-milling; Graphite; Workpiece inclination angle; Optimization; Dimensional accuracy; Surface quality; Taguchi method; Grey relational analysis *Corresponding author: davorin.kramar@fs.uni-lj.si (Kramar, D.) 
653 |a Taguchi methods 
653 |a Process variables 
653 |a Accuracy 
653 |a Surface properties 
653 |a Workpieces 
653 |a Graphite 
653 |a Investigations 
653 |a Optimization 
653 |a Productivity 
653 |a Content analysis 
653 |a Inclination angle 
653 |a Ultrafines 
653 |a Electric discharge machining 
653 |a Multiple objective analysis 
653 |a Orthogonal arrays 
653 |a Manufacturing 
653 |a Variance analysis 
653 |a Titanium alloys 
653 |a Principal components analysis 
653 |a End milling 
653 |a Genetic algorithms 
653 |a Design of experiments 
653 |a Feed rate 
653 |a Performance characteristics 
653 |a Process parameters 
700 1 |a Miljuskovic, G  |u University of Ljubljana, Faculty of Mechanical Engineering, Slovenia 
700 1 |a Cica, Dj  |u University of Banja Luka, Faculty of Mechanical Engineering, Bosnia and Herzegovina 
773 0 |t Advances in Production Engineering & Management  |g vol. 20, no. 1 (Mar 2025), p. 75-87 
786 0 |d ProQuest  |t Engineering Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3231924176/abstract/embedded/75I98GEZK8WCJMPQ?source=fedsrch 
856 4 0 |3 Full Text  |u https://www.proquest.com/docview/3231924176/fulltext/embedded/75I98GEZK8WCJMPQ?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3231924176/fulltextPDF/embedded/75I98GEZK8WCJMPQ?source=fedsrch