Wear Characteristics of WC-Co Cutting Tools Obtained by the U-FAST Method During Particleboard Milling

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Foilsithe in:Materials vol. 18, no. 16 (2025), p. 3907-3919
Príomhchruthaitheoir: Wachowicz Joanna
Rannpháirtithe: Bałaga Zbigniew, Podziewski Piotr
Foilsithe / Cruthaithe:
MDPI AG
Ábhair:
Rochtain ar líne:Citation/Abstract
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022 |a 1996-1944 
024 7 |a 10.3390/ma18163907  |2 doi 
035 |a 3244045755 
045 2 |b d20250101  |b d20251231 
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100 1 |a Wachowicz Joanna  |u Institute of Wood Sciences and Furniture, Department of Mechanical Processing of Wood, Warsaw University of Life Sciences, Nowoursynowska Street, 166, 02-787 Warsaw, Poland; piotr_podziewski@sggw.edu.pl 
245 1 |a Wear Characteristics of WC-Co Cutting Tools Obtained by the U-FAST Method During Particleboard Milling 
260 |b MDPI AG  |c 2025 
513 |a Journal Article 
520 3 |a This article presents the wear characteristics of the working surface of WC-Co (Tungsten Carbide–Cobalt) tungsten carbide tools obtained using the innovative U-FAST (Upgraded Field-Assisted Sintering Technology) method for particleboard machining. Three groups of tools with a similar chemical composition but differing WC (Tungsten Carbide) grain sizes were tested. Milling tests were carried out on a CNC (Computer Numerical Control) machine tool with the following cutting parameters: spindle rotation at 15,000 rpm, a feed rate of 0.25 mm per tooth, and a feed rate of 3.75. The experimental results show that tools with submicron WC grit sizes of 0.4 µm and 0.8 µm have the longest tool life. Wear of the cutting edges occurred through the removal of the cobalt bond between the tungsten carbide grains, leading to fracture and mechanical removal of the grains from the cutting edge surface. The similarities in the relative wear characteristics of blades with submicron tungsten carbide grain sizes suggest that micro-abrasion and bond phase extrusion may be the main wear mechanisms under the experimental conditions. Nanometric WC grain size significantly influences tool wear through chipping and cracking. 
653 |a Cutting tools 
653 |a Cemented carbides 
653 |a Upgrading 
653 |a Numerical controls 
653 |a Machine tools 
653 |a Chipping 
653 |a Chemical composition 
653 |a Sintering 
653 |a Energy consumption 
653 |a Cutting wear 
653 |a Tool wear 
653 |a Efficiency 
653 |a Furniture industry 
653 |a Wear mechanisms 
653 |a Tool life 
653 |a Grain growth 
653 |a Carbide tools 
653 |a Grain size 
653 |a Temperature 
653 |a Milling (machining) 
653 |a Tungsten carbide 
653 |a Cutting parameters 
653 |a Particle board 
653 |a Cobalt 
653 |a Feed rate 
700 1 |a Bałaga Zbigniew  |u Faculty of Production Engineering and Materials Technology, Czestochowa University of Technology, Armii Krajowej Street, 19, 42-201 Czestochowa, Poland; zbigniew.balaga@pcz.pl 
700 1 |a Podziewski Piotr  |u Institute of Wood Sciences and Furniture, Department of Mechanical Processing of Wood, Warsaw University of Life Sciences, Nowoursynowska Street, 166, 02-787 Warsaw, Poland; piotr_podziewski@sggw.edu.pl 
773 0 |t Materials  |g vol. 18, no. 16 (2025), p. 3907-3919 
786 0 |d ProQuest  |t Materials Science Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3244045755/abstract/embedded/J7RWLIQ9I3C9JK51?source=fedsrch 
856 4 0 |3 Full Text + Graphics  |u https://www.proquest.com/docview/3244045755/fulltextwithgraphics/embedded/J7RWLIQ9I3C9JK51?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3244045755/fulltextPDF/embedded/J7RWLIQ9I3C9JK51?source=fedsrch