Simulation-based automatic tool clearance to reduce the tryout efforts of car body stamping tools

שמור ב:
מידע ביבליוגרפי
הוצא לאור ב:Journal of Physics: Conference Series vol. 3104, no. 1 (Sep 2025), p. 012056
מחבר ראשי: Göltl, F
מחברים אחרים: Zimmermann, P, Birkert, A, Stache, N C
יצא לאור:
IOP Publishing
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גישה מקוונת:Citation/Abstract
Full Text - PDF
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022 |a 1742-6588 
022 |a 1742-6596 
024 7 |a 10.1088/1742-6596/3104/1/012056  |2 doi 
035 |a 3252206865 
045 2 |b d20250901  |b d20250930 
100 1 |a Göltl, F  |u Center for Metal Forming and Car Body Manufacturing, Faculty of Mechanics and Electronics, Heilbronn University of Applied Sciences , Heilbronn, Germany 
245 1 |a Simulation-based automatic tool clearance to reduce the tryout efforts of car body stamping tools 
260 |b IOP Publishing  |c Sep 2025 
513 |a Journal Article 
520 3 |a In addition to material and process parameters, their scatter, and the elasticity of the mechanical system, the real geometry of the die active surfaces is important for the resulting part geometry. Besides the fact that those surfaces can be modified to compensate elastic springback and the press and tool deflection, they mostly are designed with experience-based clearances to simplify the subsequent manual tool tryout process. In this process the tool is adjusted to create a homogeneous contact pressure which shall resemble the simulated pressure distribution. It is only when the actual pressure is sufficiently like the simulated one that the desired level of predictability can be attained. The final tool quality depends on the workers’ experience. In the tool shop the adjustment efforts can be significantly reduced by reducing the tool surface to process relevant areas. To minimize the die surface modelling and tryout efforts, a new method for the semi-automatic generation of the die clearance is presented. It identifies the belonging surfaces based on the previously simulated pressure distribution. Depending on the chosen pressure threshold, the die surfaces can be reduced by up to 60%. 
653 |a Clearances 
653 |a Pressure distribution 
653 |a Automotive bodies 
653 |a Mechanical systems 
653 |a Contact pressure 
653 |a Process parameters 
653 |a Springback 
653 |a Dies 
700 1 |a Zimmermann, P  |u Center for Metal Forming and Car Body Manufacturing, Faculty of Mechanics and Electronics, Heilbronn University of Applied Sciences , Heilbronn, Germany 
700 1 |a Birkert, A  |u Center for Metal Forming and Car Body Manufacturing, Faculty of Mechanics and Electronics, Heilbronn University of Applied Sciences , Heilbronn, Germany 
700 1 |a Stache, N C  |u Center for Machine Learning, Faculty of Mechanics and Electronics, Heilbronn University of Applied Sciences , Heilbronn, Germany 
773 0 |t Journal of Physics: Conference Series  |g vol. 3104, no. 1 (Sep 2025), p. 012056 
786 0 |d ProQuest  |t Advanced Technologies & Aerospace Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3252206865/abstract/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3252206865/fulltextPDF/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch