Study on the friction model in stamping forming of carbide-free bainitic steel sheets

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Publicat a:Journal of Physics: Conference Series vol. 3104, no. 1 (Sep 2025), p. 012099
Autor principal: Hu, Xiao
Altres autors: Feng, Yuankang, Sun, Tianyu, Yang, Jin, Li, Wei, Zheng, Haoqing, Fan, Hua, Dong, Shanju, Li, Jianping
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IOP Publishing
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LEADER 00000nab a2200000uu 4500
001 3252206911
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022 |a 1742-6588 
022 |a 1742-6596 
024 7 |a 10.1088/1742-6596/3104/1/012099  |2 doi 
035 |a 3252206911 
045 2 |b d20250901  |b d20250930 
100 1 |a Hu, Xiao  |u Pangang Group Research Institute Co., Ltd. , Panzhihua 617000, China; School of Mechanical and Electrical Engineering, Central South University , Changsha 410083, China 
245 1 |a Study on the friction model in stamping forming of carbide-free bainitic steel sheets 
260 |b IOP Publishing  |c Sep 2025 
513 |a Journal Article 
520 3 |a With the increasing demand for automotive lightweight leading to greater use of high-strength steel materials, the friction behavior between the sheet and the tool during the forming process has become more complex, significantly affecting the surface quality of stamped parts and tools, the amount of springback, and the uniformity of plastic deformation. To accurately predict the complex friction behavior during the stamping process and effectively evaluate the forming quality and springback precision, this study developed a friction model based on physical friction principles, incorporating key influencing factors such as contact pressure, temperature, and sliding speed. The model utilized laser confocal microscopy measurement and analysis techniques to statistically characterize the height distribution of the contact regions between carbide-free bainitic steel sheets and SKD11 tool surfaces. By combining image processing methods, the indentation depth of tool surface asperities was calculated, and the evolution of microscopic material surface morphology under loading, sliding and bulk strain conditions was investigated to analyze its impact on the friction coefficient. Comparative analysis between experimentally measured friction coefficients and model predictions validated the accuracy and effectiveness of the proposed friction model. Finally, the model was applied in finite element simulation to simulate the U-shaped stretch-bending process under different blank holder forces and sliding speeds. The results demonstrated that, compared to the traditional Coulomb friction model, the proposed model exhibited better agreement with experimental data, providing more accurate predictions of friction behavior during the stamping process. 
653 |a Friction 
653 |a Stamping 
653 |a Plastic deformation 
653 |a Bainitic steel 
653 |a Surface properties 
653 |a Coulomb friction 
653 |a Contact pressure 
653 |a Carbide tools 
653 |a Coefficient of friction 
653 |a Blankholders 
653 |a Impact analysis 
653 |a Metal sheets 
653 |a High strength steels 
653 |a Image processing 
653 |a Sliding 
653 |a Springback 
700 1 |a Feng, Yuankang  |u Tribology Research Institute, Key Laboratory for Advanced Technology of Materials of Ministry of Education, Southwest Jiaotong University , Chengdu 610031, China 
700 1 |a Sun, Tianyu  |u Tribology Research Institute, Key Laboratory for Advanced Technology of Materials of Ministry of Education, Southwest Jiaotong University , Chengdu 610031, China 
700 1 |a Yang, Jin  |u Pangang Group Research Institute Co., Ltd. , Panzhihua 617000, China; Tribology Research Institute, Key Laboratory for Advanced Technology of Materials of Ministry of Education, Southwest Jiaotong University , Chengdu 610031, China 
700 1 |a Li, Wei  |u Tribology Research Institute, Key Laboratory for Advanced Technology of Materials of Ministry of Education, Southwest Jiaotong University , Chengdu 610031, China 
700 1 |a Zheng, Haoqing  |u Pangang Group Research Institute Co., Ltd. , Panzhihua 617000, China 
700 1 |a Fan, Hua  |u Pangang Group Xichang Steel & Vanadium Co., Ltd. , Xichang 615000, China 
700 1 |a Dong, Shanju  |u Dongfeng Motor Co., Ltd. Dongfeng Nissan Passenger Vehicle Company , Guangzhou 510800, China 
700 1 |a Li, Jianping  |u Dongfeng Motor Co., Ltd. Dongfeng Nissan Passenger Vehicle Company , Guangzhou 510800, China 
773 0 |t Journal of Physics: Conference Series  |g vol. 3104, no. 1 (Sep 2025), p. 012099 
786 0 |d ProQuest  |t Advanced Technologies & Aerospace Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3252206911/abstract/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3252206911/fulltextPDF/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch