Physics-informed machine learning-based real-time long-horizon temperature fields prediction in metallic additive manufacturing

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发表在:Communications Engineering vol. 4, no. 1 (Dec 2025), p. 168
主要作者: Tian, Mingxuan
其他作者: Mu, Haochen, Liu, Tao, Li, Mengjiao, Ding, Donghong, Zhao, Jianping
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Springer Nature B.V.
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摘要:Real-time long-horizon temperature prediction in wire arc additive manufacturing is critical for process control and quality assurance. However, finite element methods are computationally expensive, and the existing data-driven models suffer from error accumulation and poor adaptability. Here we propose a physics-informed geometric recurrent neural network that integrates geometric characteristics and physical constraints, captures spatiotemporal characteristics via convolutional long short-term memory cells, and enforces physical consistency through hard-encoding initial/boundary conditions and physics-informed loss function. The model can predict the temperature field for future 1.25 s based on current 1.25 s data, and has also been evaluated for more long-horizon predictions. Transfer learning was used to enhance the model’s efficiency in practical applications. Results demonstrate that the proposed model achieves 4.5−13.9% maximum prediction error in simulations and experimental data. Including geometric characteristics and physical information reduces maximum error by about 1%, while the integrated model lowers it by 4%. Furthermore, transfer learning reduces the training time by approximately 50% while achieving the same loss level.Real-time long-horizon temperature prediction in metal additive manufacturing is critical for process control and quality assurance. Mingxuan Tian and colleagues propose a physics-informed machine learning model to predict temperature field for future 1.25 s.
ISSN:2731-3395
DOI:10.1038/s44172-025-00501-7
Fuente:Science Database