Electrochemical Corrosion Behaviour of Electron Beam Welded Copper and SS304 Dissimilar Metal Joints in NaCl-Saturated Solution

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Publicat a:Protection of Metals and Physical Chemistry of Surfaces vol. 61, no. 1 (Feb 2025), p. 191
Autor principal: Rajendran, Ajith Raj
Altres autors: Vijay, S. J., Dev, Anand M, Anton Savio Lewise K., Isaac, R. S. Rimal
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Springer Nature B.V.
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Accés en línia:Citation/Abstract
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100 1 |a Rajendran, Ajith Raj  |u School of Engineering and Technology, Karunya Institute of Technology and Sciences, Coimbatore, India (GRID:grid.412056.4) (ISNI:0000 0000 9896 4772) 
245 1 |a Electrochemical Corrosion Behaviour of Electron Beam Welded Copper and SS304 Dissimilar Metal Joints in NaCl-Saturated Solution 
260 |b Springer Nature B.V.  |c Feb 2025 
513 |a Journal Article 
520 3 |a Electron beam welding is used for high precision welds mainly in aerospace industries. It is a type of fusion welding process in which a high beam of electrons hits the metals, produce heat and melts the base metals and then solidifies to form a weldment which is generally stronger than the individual base metals. This paper presents the corrosion testing of Electron beam welded pure copper and stainless steel 304 weldment. Tafel polarization technique is used to find the electrochemical corrosion behaviour of electron beam welded copper and SS304 dissimilar metal joints in NaCl saturated solution. The experiment was carried out using a CHI electrochemical workstation with a three-electrode setup where the welded specimen act as the working electrode. Tafel plots were generated to analyze the corrosion characteristics. An active-passive transition is found that indicates the formation of a protective oxide layer. The corrosion potential (Ecorr) and corrosion current density (Icorr) of the weldments proves that the weldment has superior corrosion resistance when compared with the base metals. A significant increase in oxygen content and decrease in Fe, Cr, Ni and Cu concentrations are noted in the energy dispersive X-ray analysis (EDX) which indicates the metal degradation due to electrochemical reactions. Small corrosion pits are observed during the microstructural analysis proves the presence of pitting corrosion. However, the low Icorr values of the weldment is very low when compared with pure copper and SS304 which shows the enhanced corrosion resistance in the weldment due to microstructural refinement and alloying effects in the fusion zone. These findings prove that Cu-SS304 dissimilar weld using EBW is suitable for aerospace applications. 
653 |a Metals 
653 |a Work stations 
653 |a Microstructural analysis 
653 |a Metal joints 
653 |a Electron beam welding 
653 |a Chemical reactions 
653 |a Electrodes 
653 |a Iron 
653 |a Dissimilar material joining 
653 |a Pitting (corrosion) 
653 |a Corrosion currents 
653 |a Melting 
653 |a Sodium chloride 
653 |a Copper 
653 |a Electrochemical corrosion 
653 |a Alloying effects 
653 |a Corrosion resistance 
653 |a Fusion welding 
653 |a Energy dispersive X ray analysis 
653 |a Corrosion tests 
653 |a Lasers 
653 |a Electrode polarization 
653 |a X ray analysis 
653 |a Oxygen content 
653 |a Corrosion potential 
653 |a Welded joints 
653 |a Stainless steel 
653 |a Weldments 
653 |a Dissimilar metals 
653 |a Austenitic stainless steels 
700 1 |a Vijay, S. J.  |u School of Engineering and Technology, Karunya Institute of Technology and Sciences, Coimbatore, India (GRID:grid.412056.4) (ISNI:0000 0000 9896 4772) 
700 1 |a Dev, Anand M  |u Noorul Islam Centre for Higher Education, Kanyakumari, India (GRID:grid.449514.9) (ISNI:0000 0004 1773 2726) 
700 1 |a Anton Savio Lewise K.  |u School of Engineering and Technology, Karunya Institute of Technology and Sciences, Coimbatore, India (GRID:grid.412056.4) (ISNI:0000 0000 9896 4772) 
700 1 |a Isaac, R. S. Rimal  |u Noorul Islam Centre for Higher Education, Kanyakumari, India (GRID:grid.449514.9) (ISNI:0000 0004 1773 2726) 
773 0 |t Protection of Metals and Physical Chemistry of Surfaces  |g vol. 61, no. 1 (Feb 2025), p. 191 
786 0 |d ProQuest  |t Materials Science Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3259439915/abstract/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch 
856 4 0 |3 Full Text  |u https://www.proquest.com/docview/3259439915/fulltext/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3259439915/fulltextPDF/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch