A Proposed Systematic Problem Solving Methodology Within Six Sigma Projects Applied for Continuous Improvement of Textile Dyeing Processes

Wedi'i Gadw mewn:
Manylion Llyfryddiaeth
Cyhoeddwyd yn:Processes vol. 13, no. 11 (2025), p. 3546-3579
Prif Awdur: Dinu-Valentin, Gubencu
Awduron Eraill: Ușurelu, Ruxandra Andreea, Han Adelina-Alina
Cyhoeddwyd:
MDPI AG
Pynciau:
Mynediad Ar-lein:Citation/Abstract
Full Text + Graphics
Full Text - PDF
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MARC

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045 2 |b d20250101  |b d20251231 
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100 1 |a Dinu-Valentin, Gubencu  |u Mechanical Engineering Faculty, Politehnica University of Timisoara, 300222 Timisoara, Romania; dinu.gubencu@upt.ro 
245 1 |a A Proposed Systematic Problem Solving Methodology Within Six Sigma Projects Applied for Continuous Improvement of Textile Dyeing Processes 
260 |b MDPI AG  |c 2025 
513 |a Journal Article 
520 3 |a The present paper aims to develop a systematic, prescriptive, and exclusively statistical problem-solving methodology that integrates scientific experimental design methods with the Six Sigma philosophy. This methodology was used for the study and continuous improvement of a direct dyeing process for textile materials. In the first stages of the methodology, the process was systematically analyzed; color difference was identified, using rank correlation as the main quality requirement of the customer; and the influence of the electrolyte concentration in the dye bath on this quality characteristic was tested, using analysis of variance. In the subsequent stages, a full factorial experiment was carried out to obtain a mathematical model describing the action of the main selected influence factors on the color difference; response surfaces and constant level curves were plotted to find the optimal settings of these influence factors. It was concluded that cotton fabric provides a more uniform chromatic reproduction, i.e., a lower color difference, compared to linen, and the electrolyte concentration of 20 g/L yielded the most stable chromatic performance for both fiber types. 
653 |a Dyes 
653 |a Problem solving 
653 |a Design of experiments 
653 |a Methodology 
653 |a Textile industry 
653 |a Process controls 
653 |a Quality control 
653 |a Continuous improvement 
653 |a Lean manufacturing 
653 |a Factorial experiments 
653 |a Manufacturers 
653 |a Linen 
653 |a Literature reviews 
653 |a Dyeing 
653 |a Color 
653 |a Mathematical models 
653 |a Six Sigma 
653 |a Statistical methods 
653 |a Efficiency 
653 |a Statistical analysis 
700 1 |a Ușurelu, Ruxandra Andreea  |u Intercolor SRL, 300517 Timisoara, Romania 
700 1 |a Han Adelina-Alina  |u Mechanical Engineering Faculty, Politehnica University of Timisoara, 300222 Timisoara, Romania; dinu.gubencu@upt.ro 
773 0 |t Processes  |g vol. 13, no. 11 (2025), p. 3546-3579 
786 0 |d ProQuest  |t Materials Science Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3275550124/abstract/embedded/6A8EOT78XXH2IG52?source=fedsrch 
856 4 0 |3 Full Text + Graphics  |u https://www.proquest.com/docview/3275550124/fulltextwithgraphics/embedded/6A8EOT78XXH2IG52?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3275550124/fulltextPDF/embedded/6A8EOT78XXH2IG52?source=fedsrch