Development and Characterization of a Biodegradable Radiopaque PLA/Gd2O3 Filament for Bone-Equivalent Phantom Produced via Fused Filament Fabrication

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Publicado en:Polymers vol. 17, no. 23 (2025), p. 3193-3211
Autor principal: Özmen Özkan
Otros Autores: Sena, Dursun
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MDPI AG
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Acceso en línea:Citation/Abstract
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024 7 |a 10.3390/polym17233193  |2 doi 
035 |a 3280959732 
045 2 |b d20250101  |b d20251231 
084 |a 231552  |2 nlm 
100 1 |a Özmen Özkan  |u Department of Industrial Design Engineering, Faculty of Engineering, Erciyes University, 38039 Kayseri, Türkiye 
245 1 |a Development and Characterization of a Biodegradable Radiopaque PLA/Gd<sub>2</sub>O<sub>3</sub> Filament for Bone-Equivalent Phantom Produced via Fused Filament Fabrication 
260 |b MDPI AG  |c 2025 
513 |a Journal Article 
520 3 |a Additive manufacturing (AM) has rapidly evolved due to its design flexibility, ability to enable personalized fabrication, and reduced material waste. In the medical field, fused filament fabrication (FFF) facilitates the production of individualized anatomical models for surgical preparation, education, medical imaging, and calibration. However, the lack of filaments with X-ray attenuation similar to that of biological hard tissues limits their use in radiological imaging. To address this limitation, a radiopaque filament was developed by incorporating gadolinium oxide (Gd2O3) into a biodegradable poly(lactic acid) (PLA) matrix at 1, 3, and 5 wt.%. Thermal and rheological properties were characterized using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and melt flow index (MFI) analyses, revealing minor variations that did not affect printability under standard FFF conditions (200 °C nozzle, 60 °C build plate, 0.12 mm layer height). Microstructural analysis via field emission scanning electron microscopy (FESEM), energy-dispersive X-ray spectroscopy (EDX), elemental mapping, and micro-computed tomography (micro-CT) confirmed homogeneous Gd2O3 dispersion without nozzle blockage. Radiopacity was evaluated using gyroid infill cubes, and increasing Gd2O3 content enhanced X-ray attenuation, with 3 wt.% Gd2O3 reaching Hounsfield Unit (HU) values comparable to cortical bone. Finally, the L1 vertebra phantom fabricated from the 3 wt.% Gd2O3 filament exhibited mean HU values of approximately +200 to +250 HU at 50% infill density (trabecular bone region) and around +1000 HU at 100% infill density (cortical bone region), demonstrating the filament’s potential for producing cost-effective, radiopaque, and biodegradable phantoms for computed tomography (CT) imaging. 
653 |a Vertebrae 
653 |a Barium 
653 |a Gadolinium 
653 |a Nozzles 
653 |a Fused deposition modeling 
653 |a Tomography 
653 |a Microstructural analysis 
653 |a Filaments 
653 |a Radiopacity 
653 |a Thermogravimetric analysis 
653 |a Ratios 
653 |a Medical materials 
653 |a Gadolinium oxides 
653 |a Medical imaging 
653 |a Bones 
653 |a Copper 
653 |a Polylactic acid 
653 |a Melt flow index 
653 |a Density 
653 |a Gadolinium oxide 
653 |a Cubes 
653 |a Additive manufacturing 
653 |a Redevelopment 
653 |a Medical wastes 
653 |a Spectrum analysis 
653 |a Attenuation 
653 |a Computed tomography 
653 |a Rheological properties 
653 |a 3-D printers 
653 |a Field emission microscopy 
653 |a Tissues 
653 |a X-rays 
700 1 |a Sena, Dursun  |u Graduate School of Natural and Applied Sciences, Department of Industrial Design Engineering, Erciyes University, 38039 Kayseri, Türkiye; sena3dursun@gmail.com 
773 0 |t Polymers  |g vol. 17, no. 23 (2025), p. 3193-3211 
786 0 |d ProQuest  |t Materials Science Database 
856 4 1 |3 Citation/Abstract  |u https://www.proquest.com/docview/3280959732/abstract/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch 
856 4 0 |3 Full Text + Graphics  |u https://www.proquest.com/docview/3280959732/fulltextwithgraphics/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch 
856 4 0 |3 Full Text - PDF  |u https://www.proquest.com/docview/3280959732/fulltextPDF/embedded/7BTGNMKEMPT1V9Z2?source=fedsrch