Real-Time Digital Twin for Structural Health Monitoring of Floating Offshore Wind Turbines

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Publicado en:Journal of Marine Science and Engineering vol. 13, no. 10 (2025), p. 1953-1979
Autor principal: Pastor-Sanchez, Andres
Otros Autores: Garcia-Espinosa, Julio, Di Capua Daniel, Servan-Camas Borja, Berdugo-Parada Irene
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MDPI AG
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Acceso en línea:Citation/Abstract
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Resumen:Digital twins (DTs) offer significant promise for condition-based maintenance of floating offshore wind turbines (FOWTs); however, existing solutions typically compromise either on physical rigor or real-time computational performance. This paper presents a real-time DT framework that resolves this trade-off by embedding a hydro-elastic reduced-order model (ROM) that accurately captures structural dynamics and fluid–structure interaction. Integrated in a cloud-ready Internet of Things architecture, the ROM reconstructs full-field displacements, von Mises stresses, and fatigue metrics with near real-time responsiveness. Validation on the 5 MW OC4-DeepCWind semi-submersible platform shows that the ROM reproduces finite-element (FEM) displacements and stresses with relative errors below 1%. A three-hour load case is solved in 0.69 min for displacements and 3.81 min for stresses on a consumer-grade NVIDIA RTX 4070 Ti GPU—over two orders of magnitude faster than the full FEM model—while one million fatigue stress histories (1000 hotspots × 1000 operating scenarios) are processed in 37 min. This efficiency enables continuous structural monitoring, rapid *what-if* assessments and timely decision-making for targeted inspections and adaptive control. By effectively combining physics-based reduced-order modeling with high-throughput computation, the proposed framework overcomes key barriers to DT deployment: computational overhead, physical fidelity and scalability. Although demonstrated on a steel platform, the approach is readily extensible to composite structures and multi-turbine arrays, providing a robust foundation for cost-effective and reliable deep-water wind-energy operations.
ISSN:2077-1312
DOI:10.3390/jmse13101953
Fuente:Engineering Database